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Battery solution + docs

Open hcwinsemius opened this issue 4 years ago • 11 comments

A battery and connection scheme needs adding to the rig and documented.

hcwinsemius avatar Oct 10 '20 16:10 hcwinsemius

Amen. Starting with this hub: https://www.amazon.com/gp/product/B0779D7DFG/. More to come.

smathermather avatar Oct 11 '20 03:10 smathermather

And these are the cables I am starting with: https://www.amazon.com/gp/product/B00ENZDFQ4/

smathermather avatar Oct 11 '20 04:10 smathermather

We do need a battery solution that is easy to carry around preferrably somewhere hidden in the 3d printed shell. Any clue what would be suitable?

hcwinsemius avatar Oct 11 '20 08:10 hcwinsemius

Given the weight, I am leaning toward having the power supply inside a backpack separate from the cameras. As far as power, either a lipo or li-metal source would work well.

smathermather avatar Oct 11 '20 14:10 smathermather

Also gonna put this in the mix. It's an optional component, but should give a little more protection in the case of a short: https://www.amazon.com/VIFLY-ShortSaver-Electronic-Short-Circuit-Available/dp/B088TVVNVM/

smathermather avatar Oct 16 '20 04:10 smathermather

This means we probably want ~18-24 volts going in, so we can get the full 44 amps we need out at the 2amp ceiling of this short circuit protection. So a 5s or 6s battery is what we need, though I could use a vote of confidence from @ivangayton:

Amps Volts Power
2.4  5 12
2.4  5 12
1  5 5
1  5 5
1  5 5
1  5 5
-- Total Power 44

Giving us:

Battery Type Minimum Voltage Max power draw at minimum voltage
6S 22.36V 1.97664
5S 18.63V 2.361782

smathermather avatar Oct 16 '20 04:10 smathermather

Hmm, I'm worried about 6S—and even 5S—batteries being a hassle to procure and charge. If we stick to 3S, it's extremely easy to buy them, and in an absolute pinch you can use a motorcycle battery instead (or, if you're in a vehicle, use the onboard battery).

5S and 6S batteries often require more expensive and hard-to-find chargers.

So I'm very hesitant to move to a battery that's more hassle to manage just to accommodate the limit of a $10 circuit protector...

Admittedly, it's nice to have a sweet, fast circuit protector instead of a fuse, but I wouldn't say that's worth the cost of switching away from the 3S battery, which can be drop-in replaced by a huge variety of other things.

ivangayton avatar Oct 16 '20 05:10 ivangayton

As for a sanity check:

Ardusimple with an xbee power draw ~200mA Pi zero power draw ~140mA Pi 4B loaded to the nuts power draw ~1280mA

7 Zeros ~1A 2 4B's ~2.6A 1 ArduSimple 0.2A

so about 3.8A altogether.

Double it for safety (and to account for the power loss in the adapter): 7.6A

At 5V that's about 38W.

38W at 12V = 3.2A

So indeed a 2A circuit protector on a 3S battery is not going to be sufficient (though these calculations include a fair safety margin).

We need 3.5A of protection, either a circuit protector or just a dumb 'ol fuse.

ivangayton avatar Oct 16 '20 06:10 ivangayton

I did a similar calculation and came up with very similar numbers. The cameras consume a fair amount of current on their own, so I think the doubling is a necessary thing.

Nice thing is, we can offer options based on availability. I might have a 6s I want to use, but we spec the standard model for 3s.

smathermather avatar Oct 16 '20 21:10 smathermather

6s for amperage is ready.

  • soldering between 6s and usb rig needed, then goog-to-go
  • parts list and instructions upcoming

hcwinsemius avatar Nov 10 '20 12:11 hcwinsemius

OK, we are good to go for the first round. This won't yet power GPS, but as GPS integration isn't complete, this isn't an issue. rigpower_optimized

I'll also document an alternative build without the VIFLY ShortSaver (Smart Smoke Stopper), using a standard smoke stopper.

@ivangayton, I assume it's a bad idea to Y two 3S's together as an alternative to a 6S?

smathermather avatar Nov 11 '20 22:11 smathermather