Prusa3 icon indicating copy to clipboard operation
Prusa3 copied to clipboard

New default extruder + improved X carriage

Open josefprusa opened this issue 12 years ago • 9 comments

Printer definitely needs new extruder drive mechanism.

  • Gregstruder based, but less smooth carvy stuff (its pain to work with and looks gay :-))
  • Smaller footprint
  • ! Possiblity to mount two without big issues side by side
  • ?! Compatibility with drive screws we have now

X-Carriage

  • Needs to be updated to lm8uu (I think I know how, will draw later in comments)
  • Needs to firmly support the extruders, what we have know is springy :-((( [nozzle and carriage are parallel, while joined only on one side, makes C shape and acts as spring]

josefprusa avatar Jun 07 '12 05:06 josefprusa

x-carriage is already updated to lm8uu, reducing springiness is on the way.

AxTheB avatar Jun 07 '12 10:06 AxTheB

vlnofka is working on extruder

AxTheB avatar Jun 20 '12 09:06 AxTheB

extruder added in df8e33872afe5848fa2d40bf8146d77651556f4e . We need to check if it won't wobble.

vlnofka avatar Jun 27 '12 14:06 vlnofka

The current carriage may have an issue with the belt dragging, given that x axis belt idler has been changed back to 22mm diameter.

Lodran avatar Jul 02 '12 07:07 Lodran

Lodran: Yes, carriage has issues with belt atm. Thinking about it.

AxTheB avatar Jul 02 '12 23:07 AxTheB

From what I can see, the choices are:

  1. Use a smaller idler bearing.

Smaller diameter bearings generally come with a smaller width, and therefore require a printed belt guide. In my experience, the belt guide is one of the more difficult parts to print correctly.

  1. Increase the distance between the rails (50mm would be enough).

May reduce build height, or may not - depending on the height of the extruder.

  1. Move the belt.

Of the three, I like this option least. The current belt path helps keep the carriage small.

Lodran avatar Jul 03 '12 07:07 Lodran

On 07/03/2012 09:16 AM, Lodran wrote:

From what I can see, the choices are:

  1. Use a smaller idler bearing.

Smaller diameter bearings generally come with a smaller width, and therefore require a printed belt guide. In my experience, the belt guide is one of the more difficult parts to print correctly.

  1. Increase the distance between the rails (50mm would be enough).

May reduce build height, or may not - depending on the height of the extruder.

  1. Move the belt.

Of the three, I like this option least. The current belt path helps keep the carriage small.


Reply to this email directly or view it on GitHub: https://github.com/josefprusa/Prusa3/issues/4#issuecomment-6727566 Option 4 - move the belt clamp on one side of the carriage only. That way the belt path is straight on both sides.

kliment avatar Jul 03 '12 07:07 kliment

Kliment: the problem isn't that the belt path isn't straight, it's that there's not enough room for belt and bearing clamps, with a 45mm spacing, and a 22mm idler. It gets worse if you put a belt guide on the idler.

Lodran avatar Jul 06 '12 05:07 Lodran

With the vertical X axis design I'm working on personally, I ended up going with option 2, and increased the distance between the rails to 50mm, as the 45mm spacing was forcing far too many of my design decisions.

My vote is for increasing the rail spacing to 50mm, and keeping the 22mm bearing.

Lodran avatar Jul 06 '12 05:07 Lodran