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TEKKO32 F3 METAL sometimes won't startup

Open fadh3r opened this issue 5 years ago • 25 comments

From time to time some of TEKKO32 F3 METAL ESC's wont startup on arming(sometimes one, sometimes two ESCs don't spin till reconnecting the battery). Also LEDs on two of four ESC's not working. What the problem can be? ESC's are new. Also tried 32.6.5 beta firmware.

When you can fix this or just give some clear info on this issue? Because I'm not only one with such kind of issues...

fadh3r avatar Jul 30 '19 11:07 fadh3r

I brought this up with Airbot, and they recommend that the units are returned to the dealer for replacement.

sskaug avatar Jul 31 '19 10:07 sskaug

But what is the problem? Bad hardware design, or what? Is it possible to solive it by myself?

fadh3r avatar Aug 02 '19 14:08 fadh3r

Also people says that after replacement have the same issues... And if esc's sometimes won't startup how it can be that the problem in hardware? Also not working LEDs... Can you please ask Airbot to make official statement somewhere and somehow? Where did you asked Airbot about theese problems?

fadh3r avatar Aug 02 '19 14:08 fadh3r

If you contact me at blheli32 at gmail dot com, I can put you in contact with Airbot

sskaug avatar Aug 03 '19 12:08 sskaug

If you contact me at blheli32 at gmail dot com, I can put you in contact with Airbot

I send you email. Thank you!

fadh3r avatar Aug 05 '19 21:08 fadh3r

Airbot answer:

I hardly to trig the issue on your ESc, but on another one it is very easy to trig, When there is probelm , the 6V LDO output droped to 2.xx V, which is not enough for the MCU.

My next step will be try to remove the parts from the ESC, one by one, to see which one casued the problem, it sounds like during initialization, the MCU triged wrong IO level that pulling the 3.3v down, then 6v protected after that.

I am talking about software and hardware, becuase the wrong pull up or down, can be hardware or software, since it happens only on start, once you have it started, there is totoally no problem at all. So I am think it can be:

A during boot, before the MCU load the firmware, the IO is in uncertain status, it could casue that probelm B when MCU boot, when it setup the unused IO status, may somewhere went wrong, that pull the status to wrong HIgh or low

It should not releated to the LDO's output capability, becuase in all progress, the current is not high from the input side.

If you wish, please do the following test: Trig the issue, then measure the 3.3v and 6v voltage

Regards Li

So, this may be software problem. @sskaug , can you please check corresponding initialization for timeout) or maybe write check function?)

fadh3r avatar Aug 14 '19 23:08 fadh3r

@sskaug, what you think about Airbot's thoughts?

fadh3r avatar Aug 18 '19 04:08 fadh3r

@sskaug, I'm thinking about this - if sometime you can't write firmware anymore for some beyond you reasons... What will be with quadrocopter community? Did you think about that? Because even now, I see, that working with current issues is in freeze.

fadh3r avatar Aug 21 '19 19:08 fadh3r

Well well.... At the moment this is on Airbot's plate for investigating hardware. If they want me to help look into firmware, I'll be happy to do that.

sskaug avatar Aug 22 '19 05:08 sskaug

@sskaug please, read carefully what airbot wrote:

"I am talking about software and hardware, becuase the wrong pull up or down, can be hardware or software, since it happens only on start, once you have it started, there is totoally no problem at all. So I am think it can be: A during boot, before the MCU load the firmware, the IO is in uncertain status, it could casue that probelm B when MCU boot, when it setup the unused IO status, may somewhere went wrong, that pull the status to wrong HIgh or low It should not releated to the LDO's output capability, becuase in all progress, the current is not high from the input side."

And I'm agree with Airbot, you must check startup status for IO pins.

fadh3r avatar Aug 30 '19 00:08 fadh3r

@sskaug What you think about airbot quote?

fadh3r avatar Sep 03 '19 18:09 fadh3r

@sskaug are you still working on blheli32 or project is going to die? You already got our money for your soft, but no support at all. Is it ok for you?

fadh3r avatar Sep 05 '19 11:09 fadh3r

We have checked code and followed up with Airbot on this and want to assist and have offered to assist. Please continue the dialog with them.

sskaug avatar Sep 05 '19 17:09 sskaug

Any follow up on this? I am faceing the same issue with the Tekko32 F3 40A... @sskaug @ju-mpe-r

striker890 avatar Mar 10 '20 18:03 striker890

I have similar issues with 18 HolyBro Tekko32 F3 ESC (35A) ESCs and BLHeli_32.8. I bought them in January 2021.

Any solution for this?

githubtd01 avatar Apr 19 '21 06:04 githubtd01

What I find hard to understand is why, if it happens, several ESCs are affected and not only one. So there should be another cause for that I think.

githubtd01 avatar Apr 19 '21 07:04 githubtd01

@sskaug any news about this case, should I return the ESCs?

githubtd01 avatar Apr 25 '21 05:04 githubtd01

We are not aware of any firmware issue relating to this, so yes, I would recommend to contact the vendor about the issues.

sskaug avatar Apr 25 '21 07:04 sskaug

Thank you @sskaug.

There seems to be an issue with the startup. It seems as if the ESCs which have the green LED activated are never affected.

Any hints what could lead to a freeze during the bootup?

githubtd01 avatar May 01 '21 11:05 githubtd01

I have read in another forum that the ramp up power might be an issue. I have it set to 45. Should I go to 50 again? Could there be any connection here?

Or should I add additional caps? THX!

githubtd01 avatar May 01 '21 18:05 githubtd01

Could it be that the ESCs change into boot mode as described in other threads?

Probably because of a signal timing issue, delayed FC startup or something else?

githubtd01 avatar May 01 '21 19:05 githubtd01

@githubtd01 What version of betaflight are you using? Try updating if not latest. You can also try disabling dshot bitbang mode. Does this happen with both normal and bidirectional dshot?

mathiasvr avatar May 01 '21 19:05 mathiasvr

Don't laugh, I'm using PWM and Arducopter... . Even if I disable PWM output if the FC is not armed it does happen. The only pattern I have found so far is that it never happens for the ESCs which have green LEDs active/are connected to output 1 and 5. Not sure if it's the LED colors or the FC outputs.

githubtd01 avatar May 02 '21 11:05 githubtd01

Okay, I see. I wondered if it could be related to a dshot issue but seems to not be the case then.

mathiasvr avatar May 02 '21 16:05 mathiasvr

It is not the LED colors and not the ramp up power. I decided to return the ESCs. I guess HolyBro will say I have soldered them and there is no return. Lesson's learned: I stay with the ECSs from another manufacturer which do work without issues.

githubtd01 avatar May 03 '21 18:05 githubtd01