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Tony drifting off course, error "alarm lock"

Open Robotorium opened this issue 3 years ago • 8 comments

Tony was engraving a sizeable piece of acrylic (about A2), and fairly early on drifted off course quite dramatically and threw up the following errors:

image image

Here is how the engrave turned out, it seemed to at first gradually drift and then suddenly slipped very dramatically off sideways.

image

1 - engraving doing okay 2 - starting to slip off to the side 3 - jesus take the wheel

Robotorium avatar Jun 29 '22 09:06 Robotorium

Tagging @DoESLiverpool/laser-maintenance

amcewen avatar Jun 29 '22 10:06 amcewen

I had to replace the third image on account of not paying attention whether i was copying all visible or just the top layer from gimp - sorry. fixed now.

Robotorium avatar Jun 29 '22 10:06 Robotorium

I tried engraving (with 90 degree set) today. The engraving was very skewed. There was someone in cutting this morning, with no engraving, and they didn't seem to have any issues.

JackiePease avatar Jun 30 '22 12:06 JackiePease

Right now I'm just cutting simple things, no engraving and there's a lot of jumping/skipping in the y-axis. I can't get over the jumping issues even though I cut it into very small pieces.

FatihDeveci avatar Jun 30 '22 14:06 FatihDeveci

Hi all, spent a bit of time on Tony last Thursday and managed (I think) to get the servo lock significantly improved on x, but at the price of it becoming completely scrunched on y.

If it was a stepper-based system this would be simple to set up, but Tony uses stepper-to-servo hybrid motor controllers and they are proving very problematic to "tune".

There is a "sweet spot" to be found between limit, gain and damping, but it is proving elusive, if anyone has experience of servo drive tuning, some help with this issue would be very much appreciated.

Sean-anotherone avatar Jul 04 '22 21:07 Sean-anotherone

We're going to focus efforts on getting Gerald back online then retrofit stepper motors on Tony, arguably a downgrade from the existing servo drives, but they "just work", and as long as they have enough current to overcome momentum they don't lose registration (steps).

Sean-anotherone avatar Jul 11 '22 18:07 Sean-anotherone

20230109_101759 This issue was reported again today, just documenting here ftr

huffeec avatar Jan 09 '23 20:01 huffeec

A bit baffled by this - I used Tony to do an (almost) A4 sized engrave last thursday without problems. I wonder if the issue is with the software stack, rather than the machine?  Since the last round of servo tuning it has been behaving very well. Sean

On Monday, 9 January 2023 at 20:19:51 GMT, huffeec ***@***.***> wrote:  

This issue was reported again today, just documenting here ftr

— Reply to this email directly, view it on GitHub, or unsubscribe. You are receiving this because you commented.Message ID: @.***>

Sean-anotherone avatar Jan 09 '23 20:01 Sean-anotherone